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HYBRID AEROSPIKE ROCKET ENGINE 

Introduction

Hybrid rocket engines combine solid fuel with liquid or gaseous oxidizers, offering enhanced safety, thrust, and cost-effectiveness. An aerospike nozzle, with its unique shape, improves performance by maintaining efficiency across various altitudes, making it ideal for atmospheric and space applications.

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Aerospike Nozzle

Aerospike nozzles have been increasingly popular in the rocket industry.  it is scientifically proven to produce more thrust reliably at most altitudes, with a smaller size than conventional nozzles (eg. bell nozzle), and a smaller chance of failure due to the lower chamber pressures which reduces the chances of explosions.

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Concept

The hybrid engine will use ASA (Acrylonitrile Styrene Acrylate) as solid fuel and gaseous oxygen / nitrous oxide as the oxidizer. ASA, chosen for its high melting temperature and slow burn rate, extends thrust duration. The fuel, 3D-printed in a cylindrical design with a central hole and four slots for better oxygen contact, measures 50.5mm in diameter with a 20mm hole. Gaseous oxygen supports combustion. The ASA is housed in a stainless steel casing, sealed with bolts and a 0.04mm gap for an airtight seal, with an Aerospike nozzle attached at one end.

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HYBRID AEROSPIKE ENGINE

...PROTOTYPE...

PROTOTYPE V1

Aerospike Hybrid Rocket Engine

Main Body: Stainless Steel (CNC)

Aerospike Nozzle: Titanium (3D Printed)

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